Electrolytic Ultrasonic Mold Cleaning Machine Customized Industrial Ultrasonic Washing Machine 30KW

Core Functions and Technical Advantages

1. Dual - effect Ultrasonic and Electrolytic Cleaning System (Tanks 1 - 2)
   40KHZ Medium - frequency Ultrasonic Cleaning:

• The diameter of cavitation bubbles is approximately 40 - 60μm, which can penetrate into complex structures such as threaded holes and blind holes to strip away stubborn stains like cutting fluids and polishing compounds. The cleaning efficiency is 30% higher than that of traditional single - machine systems.
• Paired with a 316L stainless steel electrolytic tank (resistant to temperatures up to 80°C), a DC power supply (adjustable from 0 to 20V) is used to initiate an electrolytic reaction. Anodic oxidation removes the oxide film on the metal surface, while cathodic reduction decomposes oily contaminants, achieving "physical stripping + chemical decomposition" dual - effect decontamination.
  Intelligent Temperature Control and Liquid Level Monitoring: The constant - temperature cleaning at 60°C (with an accuracy of ±2°C) accelerates the dissolution of oils. An automatic alarm and shutdown system is activated when the liquid level is low to prevent damage to the equipment caused by dry heating.

2. Manual Water Blowing Station (Tank 3)
   Flexible and Precise Intervention: Equipped with an adjustable - pressure water - blowing gun (air pressure ranging from 0.3 to 0.8MPa), operators can manually and specifically blow residual water/impurities from the gaps and grooves of workpieces. This is especially suitable for the secondary cleaning of irregularly shaped and multi - curved workpieces, compensating for the shortcomings of automated equipment in cleaning dead corners.
   Quick - release Station Design: The water - blowing table is inclined at 15° to guide wastewater flow, and a magnetic filter screen (with a precision of 50μm) is used to intercept solid particles, making maintenance convenient (the replacement time for the filter screen is less than 5 minutes).
3. Rust Prevention Treatment (Tank 4)
   Professional - grade Rust Prevention Process: An internal rust prevention tank (with a capacity of 80L) supports water - based rust preventives (neutral formula with a pH of 7 - 9) or solvent - based rust prevention oils. Workpieces are immersed for 3 - 5 minutes to form a nano - scale protective film. The rust prevention duration in salt spray tests is ≥72 hours (only 12 hours for untreated workpieces).
   Automatic Liquid Level Replenishment: A photoelectric sensor monitors the height of the rust prevention liquid in real - time, and the liquid is automatically replenished when it is below the warning line, avoiding frequent manual refilling.